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RAV4 Hybrid cable corrosion: which years, what Toyota covers, and how to check your VIN

The high-voltage cable to the rear motor on 2019 to 2024 RAV4 Hybrids and 2021 to 2024 Primes can corrode from road salt. Here's how to spot it, what Toyota fixes for free, and the deadline that keeps your coverage.

So the corroded high-voltage cable to the rear motor affects 2019 to 2024 RAV4 Hybrids built through mid-February 2024, and 2021 to 2024 RAV4 Primes built through early March 2024. And yes, Toyota fixes the cable for free at a Toyota dealer for 10 years from the day the car was first sold, with no mileage limit. But to keep that 10-year coverage, the car needs a free seal job called 25TD01 done by September 30, 2028. If 25TD01 isn't done by then, the coverage drops back to 8 years or 100,000 miles. The gas RAV4, the 2025 RAV4 Hybrid and Plug-in Hybrid, and the 2026 RAV4 Hybrid and Plug-in Hybrid aren't in either program. And without coverage, owners report paying about $4,700 to almost $7,000 at a dealer.

Quick picks

What the RAV4 Hybrid cable problem is

So every RAV4 Hybrid with all-wheel drive has a second electric motor at the back that drives the rear wheels. Toyota calls it the Rear Motor Generator, or MGR. And high-voltage cables run under the floor to power that rear motor.

Basically, the connector where the high-voltage cable plugs in sits under the car where it gets hit by water, mud and road salt. Toyota's own explanation is that mud, water or road salt gets inside the connector housing, then freezes and corrodes. And Toyota says the freezing and corrosion make the connector housing expand or crack.

And once the corrosion gets bad enough, Toyota says the corrosion "can cause AM Radio Static during certain drive cycles, or the vehicle may not start." Owners nicknamed the problem "Cablegate." The name started in Quebec in 2021 and 2022, where a Facebook group of more than 3,200 owners pushed Toyota to cover the repair.

Now Toyota first warned U.S. dealers about corrosion at the rear motor connector in October 2020, on the 2019 to 2020 RAV4 Hybrid. Then a 2022 service bulletin showed Toyota changed the part partway through the 2021 model year.

Now something to note is that Toyota doesn't handle the cable problem as a safety recall. Toyota handles the cable problem with two programs instead.

So because 22TE09 and 25TD01 aren't safety recalls, they don't show up on every recall lookup. I explain which lookup to use in the VIN section below.

Which RAV4s have the cable problem

So the cable problem only affects RAV4s with that rear electric motor. Every U.S. RAV4 Hybrid from 2019 to 2024 has all-wheel drive, so every one of those years has the rear motor. The table below shows which RAV4s are in Toyota's two programs.

RAV4In 22TE09 and 25TD01?BuiltAbout how many
2019 to 2024 RAV4 HybridYes, certain cars, so check the VINMid-August 2018 to mid-February 2024659,210
2021 to 2024 RAV4 PrimeYes, certain cars, so check the VINThrough early March 202486,650
2024 RAV4 Hybrid built after mid-February 2024, and 2024 RAV4 Prime built after early March 2024NoAfter Toyota's cutoffNot in the programs
2025 RAV4 Hybrid and 2025 RAV4 Plug-in HybridNo, not listed in either letterAllNot in the programs
Gas RAV4, any yearNo, the gas RAV4 has no rear motor or high-voltage cableAllNot in the programs
2026 RAV4 Hybrid and 2026 RAV4 Plug-in HybridNo, there's no Toyota program for the 2026AllNot in the programs

And keep in mind that a late-built 2024 RAV4 Hybrid or Prime not showing 25TD01 is normal. A missing 25TD01 just means the car was built after Toyota's cutoff. If you're still deciding which year to buy, I cover the cable programs year by year in my guide to the RAV4 years to avoid.

What Toyota covers under 22TE09 and 25TD01

So here's exactly what Toyota's current dealer letters say. The 22TE09 letter was last updated May 14, 2026, and the 25TD01 letter came out September 18, 2025.

22TE09, the free cable repair

25TD01, the free seal

Now what does the September 30, 2028 deadline mean for your RAV4? So until September 30, 2028, every eligible RAV4 has the 10-year, unlimited-mile coverage, sealed or not. After that date, the table below shows what happens.

Your RAV4With 25TD01 done by Sept 30, 2028Without 25TD01
2019 or 2020 RAV4 HybridCovered until 10 years after the car was first sold, which is late 2028 for an early 2019 first sold in late 2018Most 2019 and 2020 RAV4 Hybrids will already be past 8 years, so the cable coverage ends once September 30, 2028 passes
2024 RAV4 Hybrid, first sold in 2024Covered to 2034, any mileageBack to 8 years or 100,000 miles
Any eligible RAV4 past 100,000 milesStill covered, since there's no mileage capNot covered after Sept 30, 2028

So basically, if you drive a lot, getting 25TD01 done matters even more. And if you live where roads get salted, I'd get 25TD01 done sooner rather than later.

If your RAV4 already got a new cable under 22TE09, still check 25TD01. Toyota's two letters don't agree on cars that already got a new cable. The 22TE09 letter says those cars don't need 25TD01. But the 25TD01 letter tells owners who had the cable replaced before September 2025 to visit a Toyota dealer. So I'd ask the dealer to confirm 25TD01 shows as closed on your VIN.

And in Canada, Toyota Canada announced in November 2025 that it's extending its cable coverage to 10 years with unlimited kilometers. That covers the 2019 to 2024 RAV4 Hybrid and Prime. Before that, the Canadian coverage was 8 years or 160,000 km.

Signs of a corroded high-voltage cable

So these are the signs Toyota itself lists for the cable problem.

Now keep in mind that Toyota says the Hybrid System Malfunction message can come on for other reasons too. So the message alone doesn't prove the cable is the cause. A weak 12-volt battery can also set off a pile of hybrid warnings and a no-start, which I cover in my RAV4 12-volt battery guide. And my RAV4 warning lights guide explains the other lights and messages.

And something to note is that in owner complaints to NHTSA, the National Highway Traffic Safety Administration, a bunch of unrelated warnings often show up together with Hybrid System Malfunction.

So if you see a cluster of warnings like that plus Hybrid System Malfunction on a 2019 to 2024 RAV4 Hybrid or 2021 to 2024 Prime, the corroded cable is worth asking the dealer about. About 7 owners in those complaints also lost power while driving or couldn't start the car at all.

The fault codes Toyota links to the cable

Basically, a fault code is a short code the car's computer saves when something goes wrong, and a dealer reads the code with a scan tool. Toyota's service bulletin T-SB-0026-22 names two codes for the corroded cable.

Basically, an isolation fault means the car's computer found high voltage leaking somewhere it shouldn't be, like through a corroded connector.

So because P0AA649 mentions the hybrid battery, some cable faults get mistaken for a bad hybrid battery. I cover the hybrid battery itself in my RAV4 Hybrid battery life guide.

Toyota's AM radio test you can do at home

So Toyota gives owners a simple test in its 22TE09 FAQ, and the AM test is safe for anyone to do. You don't touch anything under the car.

  1. Park somewhere safe and start the RAV4 in Park.
  2. Tune the radio to an AM station you know.
  3. Listen to how the AM station sounds in Park.
  4. With your foot on the brake, shift into Reverse or Drive for 3 seconds, then back to Park.
  5. Do step 4 two more times.
  6. Listen for static that starts exactly when you shift into Drive or Reverse and goes away in Park. That pattern is the sign of the cable problem.

And keep in mind that normal AM static while you're driving down the road isn't the cable problem. Toyota's test is only about static that switches on and off with the shifter. A dealer does the same AM test 3 times and also scans for P0AA649 and P1C8049.

How to check your VIN for 22TE09 and 25TD01

So your VIN, or vehicle identification number, is the 17-digit code that identifies your exact car. Here's where to check it, and what each lookup can and can't show.

I keep Toyota's lookup and phone numbers on my RAV4 owner resources page too.

What to say at the Toyota dealer

So the dealer visit goes a lot smoother when you use Toyota's program numbers. Here's what I'd do in each case.

  1. If 25TD01 shows open on your VIN: call any Toyota dealer and say "I'd like to book Limited Service Campaign 25TD01." 25TD01 is free, and Toyota says the seal job takes about 1 to 2 hours. Call ahead, since owners report waiting on parts.
  2. If you see Hybrid System Malfunction, a no-start, or AM static when you shift into Drive: say "I think my RAV4 has the cable corrosion covered by Customer Support Program 22TE09. Can you check for codes P0AA649 and P1C8049 and do Toyota's AM radio test?"
  3. If the RAV4 won't start or won't go into Drive: don't drive the RAV4. Toyota allows dealers up to $250 for a tow under 22TE09, so ask the dealer about the tow first.
  4. Ask about a loaner: Toyota lets dealers claim a loaner or rental for up to 3 days under 22TE09. Longer rentals need Toyota's approval.

So Toyota's dealer letters say "Reimbursement consideration instructions will be included in the owner's letter." But the dealer letters don't spell out the reimbursement rules themselves, like a deadline or what proof Toyota wants.

In the meantime, I'd keep your repair order and receipt. Then call Toyota at 1-800-331-4331 with your VIN and the program numbers, 22TE09 and 25TD01, and ask about reimbursement.

And something to note is that two owners past 100,000 miles were turned down for the cable repair in September 2025. That's right after Toyota expanded 22TE09 to unlimited miles, but before the 25TD01 owner letters went out in October 2025. So if a dealer turned you down for mileage in 2025, I'd ask Toyota again with the program numbers.

Buying a used RAV4 Hybrid or Prime with the cable problem in mind

So a used 2019 to 2024 RAV4 Hybrid or 2021 to 2024 Prime doesn't have to scare you off, as long as you get proof the cable work is done. Here's what I'd check.

  1. Ask for the repair order showing 25TD01 done, or the 22TE09 cable replacement.
  2. Check the title. A salvage, total-loss or "true mileage unknown" title means no 22TE09 and no 25TD01.
  3. Run the VIN on Toyota's lookup to see whether 25TD01 is open.
  4. Do Toyota's AM radio test on the test drive.

And keep in mind that Toyota asks its dealers to finish 25TD01 on new and used cars in their inventory before selling them, or to tell the buyer in writing that 25TD01 is still open. A Toyota Certified Used Vehicle can't be certified with 25TD01 still open. So a Toyota Certified RAV4 Hybrid or Prime should already have 25TD01 done.

I go through the rest of a used hybrid check, like the hybrid battery, in my RAV4 Hybrid battery life guide. And if you're still choosing between a Hybrid and a Prime, my hybrid vs plug-in vs electric guide covers that.

What the cable repair costs without coverage

So if your RAV4 isn't covered, here's what the parts cost, from ToyotaPartsDeal on October 15, 2026.

Toyota partPart numberPrice, Oct 15, 2026
High-voltage floor wire harness (listed for the 2023 to 2024 RAV4, and the number in Toyota's 2026 parts list for the RAV4 Hybrid)821H1-0R014$2,673.82 list, $1,790.74 on sale
Older high-voltage floor wire harness (2021 to 2022 RAV4, replaced by 821H1-0R013)821H1-0R011$2,633.11 list, $1,763.47 on sale
Rear motor cable ("Cable, Motor, No.2")G1149-42010$289.25 list, $201.71 on sale, listed as currently unavailable because of a supply shortage

Now on top of parts, Toyota's own labor time for the job is 4.7 to 5.7 hours on a RAV4 Hybrid. On a RAV4 Prime, it's 9.5 to 13.6 hours. If the rear motor cable has corrosion too, the dealer replaces both the harness and the rear motor cable, which is the longer time.

And here's what owners told NHTSA they actually paid or were quoted.

So ultimately, plan on roughly $4,700 to $7,000 at a dealer for a RAV4 Hybrid, and more on a Prime because of the longer labor time. That's exactly why the free 25TD01 seal is worth an hour or two of your time.

What owners are running into in 2025 and 2026

So these are owner reports to NHTSA, and Toyota hasn't confirmed them.

So if your dealer pushes back, I'd call Toyota at 1-800-331-4331 with your VIN and the program numbers.

Aftermarket connector covers

So a Quebec company called CableWarden sells plastic covers that shield the connector. Prices are in Canadian dollars, from CableWarden's site on October 15, 2026.

But keep in mind that CableWarden isn't Toyota's fix. On a 2019 to 2024 RAV4 Hybrid or 2021 to 2024 Prime, the free 25TD01 seal is what keeps your 10-year coverage. So I'd get 25TD01 done first either way.

Never work on the high-voltage connector yourself. Toyota requires 25TD01 to be done by technicians trained in hybrid repair and in safely powering down the high-voltage system. So any work near the high-voltage connector is a job for a trained tech, and you should never unplug the connector yourself.

Videos that show the cable and the fix

STOP! Do This Before Your Toyota Warranty Expires (25TD01 Fix), from Greasy Jac, February 2026, 3 minutes.

A Toyota technician walks through the dealer's 25TD01 seal job, step by step.

  • Making the car safe: the chapters start with pulling the high-voltage service plug before reaching the rear motor.
  • The old cover: the old cable cover comes off the connector.
  • The seal: sealant and insulator tape go on, then the new protector covers.
  • Finishing: the parts are tightened to Toyota's spec of 10 N·m, which is a measure of how tight a bolt is. Then the service plug goes back in.
  • The deadline: the video's description repeats the September 30, 2028 deadline and the 10-year, unlimited-mile coverage.
Toyota RAV4 Hybrid #Cablegate - Corrosion Defect on High Voltage Wiring Harness, from Bob Pellerin, April 2022, 12 minutes.

A Quebec owner of a 2021 RAV4 Prime SE explains Cablegate with photos. Keep in mind this video is from 2022, before Toyota's programs, so the coverage has changed since.

  • Where the connector is: they show the orange connector under a plastic cover.
  • How the connector fails: water and road salt collect at the bottom, the housing splits from freezing, and then the corrosion starts.
  • The symptoms the video lists: odd hybrid error messages, a Prime that won't go into EV mode, and at worst a car that won't start or move.
  • Dealers back then: they say some dealers inspected for free and others charged.
2021 Toyota Rav4 Hybrid High Voltage Cable Inspection, from Tracy Hanes, November 2022.

A 2021 RAV4 Hybrid owner opens up the underside to look at the connector. The video is a good look at what the corrosion looks like. But don't copy what the owner does, since the connector is high voltage and the dealer check is free.

  • Getting to the connector: they remove the service plug and the splash pan under the car.
  • What the owner found: dirt, white powder and early aluminum corrosion at the orange connector.
  • Off-road or not: their RAV4 Hybrid had never been driven off-road.

And The Yota Channel has a dealer technician's full walk-through of 25TD01 on YouTube, from September 2025. It's called Multiple Model & Model Year Toyota HV AWD Vehicles Rear Traction Motor Cable Corrosion. The tech checks whether the car already has the updated cable, cleans off light surface corrosion, and seals the connector. They also explain that if the corrosion has already set a code, the cable gets replaced instead.

RB

Buddy's take

So ultimately, if you have a 2019 to 2024 RAV4 Hybrid or a 2021 to 2024 Prime, run your VIN on Toyota's lookup and book 25TD01 if it's open. 25TD01 is free and takes about an hour or two. And 25TD01 is what keeps your 10-year, unlimited-mile cable coverage after September 30, 2028.

And if you ever see Hybrid System Malfunction or hear AM static when you shift into Drive, ask the dealer about 22TE09 by name. But otherwise, if your RAV4 is a gas model, a 2025 or a 2026, Toyota's 22TE09 and 25TD01 programs don't apply to you. So hopefully this saves you a big repair bill down the road.

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Where this comes from
  • Toyota's 22TE09 dealer letter, Customer Support Program for the high-voltage floor harness and rear motor cable, updated May 14, 2026, from NHTSA.
  • Toyota's 25TD01 dealer letter and FAQ, Limited Service Campaign for the connector seal, September 18, 2025.
  • Toyota's original 22TE09 FAQ (December 21, 2022), including the dash messages and the AM radio test, and the December 2022 dealer letter, from NHTSA.
  • Toyota service bulletin T-SB-0026-22 (March 23, 2022) and tech tip T-TT-0630-20 (October 2020), from NHTSA.
  • Owner complaints from NHTSA's complaint database (api.nhtsa.gov) for the 2019 to 2025 RAV4, RAV4 Hybrid and RAV4 Prime, searched October 15, 2026, including ODI numbers 11662098, 11688687, 11686648, 11653460, 11589893, 11739499, 11736428 and 11770661.
  • Toyota's recall and campaign lookup and NHTSA's recall lookup, checked October 15, 2026.
  • Guide Auto on Cablegate in Quebec (October 17, 2022) and Guide Auto on Toyota Canada's extension (November 18, 2025), and the APA on the earlier Canadian coverage.
  • Torque News on dealer repair costs.
  • Part prices from ToyotaPartsDeal and CableWarden prices from cablewarden.com, both linked above and checked October 15, 2026.
  • Owner videos from Greasy Jac, Bob Pellerin and Tracy Hanes (embedded above), and The Yota Channel (linked above).

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